SOLIDS PROCESSING COURSE

 Table 1. List of topics in course.

TOPIC

SUB-TOPICS

Introduction

Course organization, projects, grading

CPI Perspective

Examples of processes that handle and separate solids. Discussion of typical operations (storage hoppers, conveying, filters, drying, reactors, etc.) in a broad perspective.

Particle Size and Shape

Methods of measuring particle size, definitions of particle size, mesh size, typical sizes of common materials.

Size Distributions

Definitions of averages, frequency and cumulative distributions (number, area, mass), choice of mean particle size.

Drag force on a spherical and non-spherical particle

Drag coefficient, terminal velocity, sphericity, correlations

Bulk properties of solids

Angle of repose; porosity; loose, normal, and dense packing; bulk density, slurry viscosity, coefficient of friction, axial-to-lateral stress ratio.

Hindered settling

Uniform size distribution of particles, Bimodal size distribution of particles

Packed Beds

Ergun’s Equation, Darcy’s Law and permeability

Fluidized Beds

Types of fluidization (smooth, bubbling, slugging), minimum fluidization velocity, Geldart classification.

Elutriation

Freeboard, entrainment rate

Solid/liquid separations

Four stages of separation, range of driving forces for separations.

Selection of Solid/Liquid separation equipment

Performance guides and selection charts

Hopper design

Flow modes, stress distributions, segregation phenomena

Pneumatic Conveying

Dilute phase, dense phase, plug flow, pressure drop calculations

Separation Efficiency (Grade Efficiency)

Definition, ideal versus real, sharpness of cut

Cyclones

Gas, liquid, collection efficiency and cut size, pressure drop

Solids Processing Course Materials

SYLLABUS---
HOMEWORK---


Chapter/Name

  1. Introduction---
            Handout 1
  2. A Chemical Process Industry Perspective---
            Handout 2
  3. Properties of Particular Solids---
            Handout 3
  4. Bulk Properties of Solids---
             Bulk Properties Continued
             Handout 4
  5. Fluidization---
             Handout 5
  6. Elutriation of Particles from Fluidized Beds---
             Handout 6
  7. Solid/Liquid Separations---
            SLS Expert System
            Filtration Fundamentals---
            Handout 7
  8. Pretreatment of S/L Mixtures---
  9. Segregation Mechanisms---
  10. Hopper Design---
             Hopper and Bin Design (Karl Jacob)
             Handout 10
  11. Grade Efficiency---
             Handout 11
  12. Cyclones--- (file not available)
  13. Conveying
             Design Example
  14. Dust explosions

Most of the files are Adobe PDF files, and require Adobe Acrobat Reader to view (download free reader here).

NOTE : This Course is Under development and some of the Attached Files are Incomplete.









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